Our MultiLayer Composite Pipe Production Lines

– for the production of multilayer composite pipes (PE/AL/PE, PEX/AL/PEX)

Efficient production of multilayer composite pipes for use in sanitary, heating, air conditioning, industrial and energy technology applications – with an overlap-welded aluminum core using precise ultrasonic technology.

Technical Highlights & System Design

The compact design allows space-saving integration into existing production halls. Thanks to synchronized drive systems and perfectly coordinated extrusion components, maximum process stability is achieved. Inline real-time quality monitoring detects deviations at an early stage, reduces scrap, and increases reproducibility.

Energy Efficiency ­– Economical & Sustainable

Thermally optimized assemblies and modern drive technology ensure minimal energy consumption per running meter of pipe. Highly efficient heating systems with short heat-up times and low heat loss further increase efficiency. Altogether, these measures result in lower operating costs and more sustainable production.

Fast & Tool-Minimized Changeover ­– Flexibility in Production

A tool-reduced diameter change enables significantly shorter setup times compared to conventional systems. Using the central recipe management system, all parameters can be applied at the push of a button – ensuring error-free and fast changeovers.

Optimized Aluminum Feeding ­– Precision for Maximum Tightness

The synchronized control of decoiler, welding station, and tape pull-off ensures continuous line operation. Precise positioning of the aluminum tape improves the gas and oxygen tightness of the pipes – a crucial factor for heating and air conditioning applications.

Intelligent Central Control ­– Industry 4.0 Ready

All system components are integrated into a central platform, enabling operation via an intuitive touchscreen interface. Individual user profiles and centralized recipe management, combined with remote access, prepare the system for Industry 4.0 environments. Real-time fault diagnosis with automatic safety shutdown further enhances operational safety.

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MAINCOR cooling section with tape haul-off

MAINCOR extrusion table with welding unit and roll forming

Powered MAINCOR aluminum coil decoiler and accumulator

Technical Data

Our other machines

at a glance